Custom Printed Roll Stock Film | Aluminum Foil Lamination Roll for FFS Packaging - Linyi Gerun

Product Overview

Our printed roll stock film is designed for high-speed form-fill-seal (FFS) packaging operations, delivering consistent quality and exceptional print fidelity across production runs. Manufactured with advanced rotogravure printing and precision lamination technology, our roll film provides the barrier protection and visual impact your products demand. Available in a wide range of lamination structures including PET/Alu/PE, PET/PE, and NY/PE configurations.

Key Features

• High-Speed FFS Compatibility: Engineered for smooth running on horizontal and vertical form-fill-seal machines with consistent unwind tension and precise registration marks.
• 9-Color Rotogravure Printing: Crisp, vibrant graphics with outstanding color consistency across the entire roll length.
• Custom Lamination Structures: Multi-layer configurations tailored to your product's specific barrier requirements (oxygen, moisture, light, aroma).
• Consistent Quality Control: Automated inspection systems monitor print registration, lamination bond strength, and barrier properties throughout production.
• Various Surface Finishes: Available in matte, gloss, and registered matte-gloss effects for premium shelf differentiation.
• Food Grade Certification: All materials comply with FDA 21 CFR and EU food contact regulations for direct food contact.

Material & Structure

Our roll stock film utilizes proven multi-layer lamination technology combining PET (outer print layer), Aluminum Foil (core barrier layer), and PE (inner sealant layer). Typical OTR is below 0.5 cc/m²/day and WVTR below 0.5 g/m²/day. For non-foil applications, we offer PET/PE and NY/PE structures with enhanced clarity and puncture resistance. All laminations use solvent-free adhesive systems.

Custom Options

• Film Width: Custom widths from 200mm to 1200mm to match your packaging machine specifications
• Printing: Up to 9-color rotogravure with matte, gloss, or registered matte-gloss finishes
• Structure: PET/Alu/PE, PET/PE, NY/PE, PET/Alu/NY/PE, and custom configurations
• Registration Marks: Eye mark or block mark for automatic FFS machine registration
• Core Size: 76mm (3-inch) or 152mm (6-inch) cores available
• Slitting: Precision slitting to your required roll width with clean, burr-free edges

Applications

Our printed roll stock film is ideal for potato chip and snack packaging, biscuit and cookie wrappers, candy and confectionery packaging, dried fruit and nut pouches, powdered drink sachets, and instant noodle seasoning packets. Suitable for both horizontal (HFFS) and vertical (VFFS) packaging machines operating at speeds up to 120 packs per minute.

Why Choose Linyi Gerun

• 15+ Years of Expertise: Manufacturing flexible packaging roll stock since 2009 with deep technical knowledge of FFS packaging.
• ISO Certified: ISO 9001, ISO 14001, and ISO 45001 certified manufacturing ensuring consistent quality.
• Technical Support: Our engineers collaborate with your team to optimize film specifications for your specific machine and product.
• Competitive Wholesale Pricing: Factory-direct pricing with MOQ starting from 200kg per design.
• Global Logistics: Reliable sea and air freight to packaging converters and brand owners worldwide.
• Free Trial Samples: Request sample rolls to test on your packaging line before committing to production.

FAQ

Q: What is the minimum order quantity for roll stock?
A: MOQ starts from 200kg per design and lamination structure.

Q: How do I specify the correct film for my packaging machine?
A: Provide your machine type (HFFS or VFFS), required roll width, core size, and packaging speed. Our technical team will recommend the optimal film structure.

Q: What is the typical lead time?
A: Standard production time is 15-20 working days after design approval. Printing cylinders require an additional 7-10 days for new designs.

Q: Are your films suitable for direct food contact?
A: Yes, all our food packaging films comply with FDA 21 CFR and EU (EC) No 1935/2004 regulations.

Q: Can you print my brand design on the roll film?
A: Absolutely. We offer custom rotogravure printing up to 9 colors. Provide your design files in AI, PDF, or PSD format.